Friday, February 21, 2014

This blog is dedicated to the repair of a badly damaged Cape Dory 10.  The outer layer of the hull has been holed and patched in a very hap hazard and unworkmanlike style.  I will attempt to post some pictures of the work in progress. Below is a view of the damaged transom.  Outer skin of transom was removed entirely, plywood core (totally rotted) was removed.
 below is an inspection hole drilled into foredeck.  Foredeck was ultimately remove to facilitate repair to bow.

 This foam was found under the foredeck
 note buckled sides to forefoot
 great big lumpy repair to bow
 Hole in bow after all of the lumpy repair removed
 Hole as it must have been before first repair

 Nasty big old hole
 The impact caused the hull to buckle
Slits were cut to relieve the buckles and were backed up with ply set in epoxy and all screwed together
 spruce forefoot shaped to act as mold for new hull repair.  wonderful how easily the hull resumed its original shape after the plywood backing was installed.  Will it hold its shape when the screws come out.  The answer was yes.
 The area needing to be glassed was ground in preparation for the 12 oz bias and epoxy

 Epoxy and glass in place

 as seem from the inside

 both sides of buckle backed with ply as above
 Piece of spruce set in place to act as form for new bow
 another hole as a result of a bad patch, backed with strips of ply set in epoxy







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